Dye-sublimation Ink and Sublimation Applications


For the Sublimation Ink, there are two types of dye sublimation inks for piezo dye sublimation printers available in the market. The most popular one is aqueous dye sublimation ink for use in both desktop and large format printers. The other is solvent dye sublimation ink that can be used in XAAR, Spectra and some Konica printhead wide format printers.
Due to the fast development of digital textile printing, dye sublimation inks are becoming more and more popular in digital inkjet printing on fabrics.
Print speeds for large-format piezo printers using aqueous dye sublimation ink continue to increase. Speeds range from 18 square meters per hour in a smaller 44" wide printer to over 3,000 square meters per hour in a high-speed industrial textile printer.
For the applications, previously, the use of dye-sub printing was limited to industrial or high-end commercial printing. Dye-sub photo printing has been used in medical imaging, graphic arts proofing, security, and broadcast related applications. But nowadays, it is extremely popular in event photography and photo booths or kiosks that requires high speed, on-demand printing.
Alps Electric produced the first quality dye-sub printers for home consumers in the $500–$1,000 price range, bringing dye-sublimation technology within the reach of a wider audience. Now there are many dye-sublimation printers on the market starting from as low as $100, especially postcard-sized mobile photo printers.

The ability to produce instant photo prints inexpensively from a small printer has led to dye sublimation solutions supplanting traditional instant photos in some applications, such as with ID photography with a card printer.
Several corporations market desktop size units as stand-alone printers and for print kiosk and photo booth applications. Some of these units are based on generic printers. Some manufacturers, offer software development kits with their printers, suggesting that these companies hope to attract system integrators as a potential market.
Desktop size stand-alone dye-sub photo printers are also being applied by social photographers in event photography. The units' instant print ability allows photographers to produce and sell lab quality prints immediately during the event they are attending, with a minimal amount of hardware.
Dye-sublimation can also be used as an indirect printing process. Standard black and white laser printers are capable of printing on plain paper using a special "transfer toner" containing sublimation dyes which can then be permanently heat transferred to T-shirts, hats, mugs, metals, puzzles and other surfaces.
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